Nozzle blockage due to filler sedimentation
导电润滑脂
Electrical conductive grease plays a crucial role in reducing contact resistance, preventing oxidation, and enhancing electrical stability in precision connectors, switches, and grounding systems. However, because conductive greases are abrasive, filler-loaded, and highly viscous, they are difficult to control using conventional dispensing methods. To achieve optimal electrical and mechanical performance, the material must be dispensed in precise volumes, ensuring uniform coverage and preventing filler separation or contamination. This demands a dispensing system capable of handling highly filled materials with precision, consistency, and cleanliness across high-volume production environments.
Key Challenges in Electrical Conductive Grease Dispensing
Pressure fluctuation and dosing inaccuracy
Filler concentration fluctuation causing conductivity inconsistency
Shot size inconsistency due to viscosity variation
Oil Separation Prevention Conductive Grease Dispensing System
NEXGEN’s conductive grease dispensing system is designed for precise and reliable application of metal- and carbon-filled greases used in electrical contact protection. The system ensures stable flow control and uniform coverage, even with highly viscous or filler-loaded materials. By maintaining consistent dispensing performance under continuous operation, it helps manufacturers achieve:
- Uniform application that prevents filler separation and blockage
- Accurate and repeatable shot volume for stable electrical performance
- Clean, efficient dispensing with reduced material waste
- Reliable operation that supports sustainable and energy-efficient production
Electrical Conductive Grease Applications in Typical Industries
Connectors and Battery Terminals
Conductive grease dispensing for EV connectors, grounding points, and high-current interfaces to reduce resistance and prevent corrosion.
Switches, Sensors, and PCB Contacts
Micro-volume application for electrical contact points to enhance reliability and minimize signal loss.
Antenna and Shielding Components
Uniform conductive coating to improve signal continuity and reduce EMI interference.
Busbars and Contact Interfaces
Precise dispensing of conductive grease on metal junctions to lower contact resistance and extend equipment lifespan.