Excessive spray and backflow lead to material waste
喷涂
Spray lubrication has become a key process for achieving uniform grease coverage on complex or large-surface components. Grease spraying provides a non-contact and uniform coating on inner walls, eliminating the risk of over-application or uneven film thickness common with manual brushing or contact methods. To ensure stable performance, a grease spraying system must deliver fine atomization, uniform distribution, and repeatable coating thickness under varying operating conditions.
Key Challenges in Grease Spraying
Variations in viscosity and temperature affect pattern uniformity
Thick fillers and grease residues cause nozzle blockage
Pressure fluctuation and spray delay
High-Precision Grease Spraying System
NEXGEN’s high-precision grease spraying system is engineered to provide uniform and repeatable grease application across a wide range of industrial components and surfaces. The system integrates pressure-controlled feed units and high-response spray valves to achieve fine atomization and stable spray patterns, even with high-viscosity or filler-loaded greases. With temperature-stabilized supply units and adjustable spray parameters, it ensures precise control of film thickness, coverage area, and spray angle under varying production conditions, ensuring:
- Uniform grease distribution with minimal overspray or rebound
- Stable atomization and consistent coating thickness across surfaces
- Reduced material waste, contamination, and cleaning downtime
- Reliable, energy-efficient operation aligned with sustainability goals
Grease Spraying Applications in Typical Industries
Gears, Bushings, and Chassis Components
Non-contact grease spraying for gears, bearings, and suspension joints to reduce wear, friction, and noise.
Bearings, Linear Guides, and Inner-Wall Surfaces
Automated grease spraying for bearings, inner cylindrical parts, and linear motion systems to achieve uniform 360° coverage and extend component lifespan.
Motors and Hinges
Precision spray lubrication on motor shafts and hinges to prevent squeaking and maintain stable performance.