Inconsistent flow and pressure fluctuation
计量
In processes like bearing lubrication, gear assembly, connector sealing, and actuator filling, grease must be dispensed in controlled volumes to provide consistent protection against friction, vibration, and environmental stress. When metering accuracy deviates—whether through underfill or overfill—it can lead to premature wear, overheating, contamination, or increased mechanical noise, directly impacting product quality and warranty performance. As production lines become faster and more automated, maintaining stable, repeatable grease flow is essential for both operational efficiency and long-term component durability.
Key Challenges in Grease Metering
Material separation and air entrapment
Stringing and residual buildup
Viscosity variation due to temperature
High-Precision Grease Metering System
NEXGEN’s grease metering system is engineered to handle high-viscosity greases with outstanding stability and precision. The system integrates servo-controlled metering pumps and pressure-regulated feed units to deliver accurate volume control under continuous operation. A temperature-controlled supply system maintains uniform material properties, preventing oil separation and viscosity drift. Designed for demanding industrial environments, the system ensures:
- Consistent shot volume and bead profile across variable operating conditions
- Clean cutoff without stringing or residue buildup around nozzles
- Reduced material waste and maintenance downtime
- Stable, energy-efficient operation aligned with sustainability goals
Grease Metering Applications in Typical Industries
Brazing Paste Metering for Gearbox
Precise metering of brazing paste onto metal joints and housings to ensure uniform bonding and leak-free seals.
Actuator and Connector Lubrication
Controlled dispensing of small grease volumes for gears, sliders, and electrical contacts to reduce friction and prevent oxidation.
Grease Metering for Small Metal Parts
Precise dispensing of lubricant grease onto small metallic components to ensure smooth assembly, reduced friction, and long-term durability.